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Product Description
Mould material | P20, 718, NAK80, S316H |
Hardness of steel | Vacuum quenching, nitride, hrc41-47, hrc46-50, hrc60 |
Mould base | LKM, HASCO |
Mould cavity | Single / Multi |
Runner system | Hot / Cold |
Injection machies equipments | According to product precision to choice the different model 100T,128T,150T,200T,250T,368T,450T injection machine. |
Inspection | Inspecting 100% before shipping by Quality Control (QC) and Quality Assurance (QA) |
Fast mould design | Can be within 1-3 working days after getting customer's drawings |
Lead time | Plastic moulds : 3- 6 weeks after getting the mould design confirmation |
Mould testing | All of the moulds can be well tested before the shipments. Videos for moulds trial running are available. |
Minimum order | Small orders for injection moulding can be accepted |
Production capacity | 50 sets/month |
CAD for quote | Step.& dwg. |
Mould life | 100-500K shots |
After sales service | Accessible through our team members boasting over a decade of expertise in this industry. |
Our capabilities in injection molding ensure the rapid production of high-quality molded parts at competitive prices. With state-of-the-art manufacturing facilities and precision machinery, we ensure consistent results. Moreover, we provide complimentary expert guidance for every injection molding order, covering mold design, material selection, surface finish, and tailored shipping solutions to meet your requirements.
Plastic Injection Molding
Leveraging our expertise and cutting-edge machinery, we specialize in crafting a range of plastic injection molds tailored to meet your specifications for tolerance and cost.
Overmold
By chemically bonding plastic, metal, and rubber layers together, our overmolding process minimizes assembly duration while enhancing the strength and flexibility of our parts.
Insert Moulding
Insert molding involves molding thermoplastic material around a pre-existing component to produce a final part that integrates various materials.
From project initiation, we uphold open communication and tight collaboration with every customer to ensure successful mold completion on the first attempt. Prior to shipment, rigorous final inspections are conducted.
Witness our systematic order handling process, commencing with quotation provision and progressing to the tooling stage. Our skilled team and state-of-the-art machinery synergize to deliver molds and parts within stipulated timelines.
1/ Request for Quote | 2/ DFM Report | 3/ Mold Flow Analysis | 4/ Mold Tooling Production |
Request your quote from our online quotation platform and our dedicated engineers will provide a response within 24 hours, ensuring the process goes on smoothly. | To ensure we can produce functional molds, we offer feasibility reviews of your design to ensure we can fulfill requirements before starting production. | Predictive modeling software helps us look at the way molten material moves and acts within the mold, which helps us deliver improvements. | Start the production of mold tooling according to your specific application needs by using the materials and finishs of your choice. |
5/ T1 Sample Verification | 6/ Low Volume Production | 7/ Strict Inspection | 8/ Delivery |
T1 sampling will be delivered for you to review prior to manufacturing plastic parts to ensure precision and quality. | After completing the trial production phase, we proceed to low volume production, utilizing advanced machining techniques to manufacture parts quickly and efficiently. | A strict inspection process, including the inspection of function, dimension, and appearance, ensures that the parts meet the required specifications and are of high quality. | After a thorough inspection, we will deliver your products to you as quickly as possible while ensuring their safety. |
Browse through our portfolio showcasing a selection of our completed injection molded parts. Rest assured, we possess the capability to fulfill your injection molding project with meticulous adherence to your exact specifications.
Our team boasts extensive expertise and years of experience in the field of custom injection molding. We have a proven track record of delivering high-quality molded parts to satisfied clients across various industries.
We understand that each project comes with its own unique set of specifications and challenges. That's why we offer customizable solutions tailored to meet the specific needs of our clients. From material selection to design optimization, we provide flexible options to achieve the desired outcomes.
Quality is our top priority. We adhere to strict quality control measures throughout the entire injection molding process to ensure that each part meets the highest standards of excellence. From initial design to final inspection, we maintain a meticulous attention to detail to guarantee superior quality and consistency.
We recognize the importance of meeting deadlines and strive to deliver our products on time, every time. Our streamlined production processes and efficient project management enable us to meet even the tightest timelines without compromising on quality.
We offer competitive pricing without compromising on quality. By optimizing our production processes and maximizing efficiency, we are able to provide cost-effective solutions that deliver exceptional value to our clients.
At the heart of everything we do is a commitment to customer satisfaction. We prioritize open communication, transparency, and collaboration to ensure that our clients are fully satisfied with the end result. From initial consultation to post-production support, we are dedicated to exceeding expectations and building long-lasting partnerships with our clients.
Injection mold is a plastic manufacturing process capable of producing high-quality parts on a large scale. It is commonly employed for manufacturing in both low- and high-volume production scenarios. Here are some notable advantages of utilizing plastic molding services:
Low cost at higher volumes
Exceptional part cosmetics and surface finish
Repeatable
Complex parts
Low scrap rate
Large selection of thermoplastic and thermoset materials
In the process of manufacturing custom plastic injection molding, a customized mold is used to shape the molten plastic mixture by applying high pressure. After the part is taken out of the mold, it is usually finished, although additional processing may be necessary.
The injection mold is essentially a hollow metal block. The mold's cavity is filled by gates and runners. Once the plastic is filled, the desired parts are created. If you want to know more about our manufacturing process for custom plastic molds and its requirements, please don't hesitate to contact us.
The lifespan of a mold depends on the type of mold, the type of material injected, and the quantity of parts produced.
Custom Plastic Molds injection molders create and produce custom molds and/or mold custom parts for customers, including small, medium, and large quantities.