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Product Description
Material | Silicone/ Rubber |
Shape | Customized shape |
Color | Customized color (Pantone color) |
Hardness | Shore 30-90 or as ordered |
Minimum order | Small orders can be accepted |
Lead time | 3- 6 weeks after getting the mould design confirmation |
Drawing format | .stp / .step / .igs /.stl /.dwg / .pdf |
Surface treatment | Matte, Common polishing, Mirror polishing, Texture, Laser Engraving, Power Coating (Painting), Printing, Segmented colors, Mixedcolors, etc. |
Application | Automotive, Machinery, Bathroom Facilities, Medical,Household Electrical Appliances etc. |
Performance | High/low temperature-resistant, wearing-resistant, high tensile strength, all available |
Mould material | No. 50 steel, No. 45 steel, P20, 8407, H13, 718H, etc. |
Mould life | 100-500K shots |
Mould testing | All of the moulds can be well tested before the shipments. Videos for moulds trial running are available. |
Inspection | 100% inspection by QC, QA before shipping. |
After sales service | Available by our staff with more than 20 years of working experience in this field |
Compression molding is a manufacturing technique where raw material is heated and placed in an open mold cavity. Pressure is then applied to ensure the material fills the mold shape completely. After cooling and solidifying, the material becomes a final product like seals and gaskets. This method is widely used in industries such as automotive, electronics, and medical devices, particularly for silicone and rubber. The advantages of compression molding include its ability to create precise shapes and intricate designs, as well as its high productivity, cost-effectiveness, and suitability for large-scale production.
1.Tailored Precision:
Our Custom Rubber Compression Molding service offers tailored solutions for the production of precision rubber components. We work closely with clients to understand their specific requirements and design rubber parts that meet their exact specifications. From material selection to mold design and manufacturing, we ensure every component is precisely crafted to deliver optimal performance.
2.Versatile Material Options:
With our state-of-the-art facilities and advanced technology, we can accommodate a wide range of rubber materials, including silicone, EPDM, and neoprene. This versatility allows us to produce components with varying properties such as hardness, flexibility, and resistance to chemicals or extreme temperatures. Our expertise in material selection ensures the right material is chosen for each application.
3.Seamless Customization Process:
Our team of experienced engineers guides clients through a seamless customization process. We provide expert advice on design optimization, prototyping, and tooling, ensuring efficient production and cost-effectiveness. Our commitment to precision and quality is evident in every stage of the rubber compression molding process.
4.Reliable and Cost-Effective Solutions:
Whether you need custom rubber seals, gaskets, O-rings, or other rubber components, our Custom Rubber Compression Molding service delivers reliable and cost-effective solutions. We prioritize quality control measures to ensure dimensional accuracy, surface finish, and consistency in every component we manufacture. Trust us to bring your rubber component ideas to life with precision, efficiency, and unmatched expertise in rubber compression molding.
Rubber compression molding is a versatile manufacturing process that finds applications in numerous industries. Here are some examples of how it is utilized:
1.Automotive Industry:
Rubber compression molding is extensively used in the automotive sector for manufacturing rubber seals, gaskets, O-rings, and vibration dampeners. These components ensure proper sealing, reduce noise and vibration, and enhance overall vehicle performance.
2.Electronics:
In this industry, rubber compression molding is employed for producing electrical insulators, cable connectors, and rubber keypads for electronic devices.
3.Medical Devices:
Rubber compression molding is crucial for producing medical-grade rubber components like seals, gaskets, and diaphragms used in medical devices and equipment. The process ensures biocompatibility, sterilization resistance, and adherence to strict medical standards.
4.Consumer Goods:
Rubber compression molding is crucial for producing medical-grade rubber components like seals, gaskets, and diaphragms used in medical devices and equipment. The process ensures biocompatibility, sterilization resistance, and adherence to strict medical standards.
5.Industrial Machinery:
Rubber compression molding is employed in the production of industrial machinery components such as rubber mounts, bumpers, and seals. These components offer vibration dampening, impact resistance, and sealing properties.
1.Expertise & Experience:
A dedicated facility with expertise and know-how in molding and processing silicone rubber can offer valuable skills and experience.
2.Tailored Solutions:
Silicone rubber's flexibility enables crafting custom shapes and sizes tailored to your application's unique specifications. It's also customizable in color to meet branding, aesthetic, or functional needs precisely.
3.Capability for Different Production Volumes:
A reliable manufacturing facility is capable of managing different production amounts, ranging from small test runs to larger quantities for widespread production. This flexibility guarantees the ability to meet client demands at any scale.
4.Timely Order Fulfillment:
Efficient planning and management of production play a crucial role in ensuring orders are delivered promptly. A trustworthy factory understands the importance of meeting deadlines and prioritizes fulfilling orders within the designated timeframes.
